Chris Baraniuk
Technology Reporter
Chris Baraniuk
Octopus makes power pumps astatine its mill successful Northern Ireland
On nan time I sojourn Octopus Energy's power pump mill successful Craigavon, Northern Ireland, temperatures successful London reached 29C.
Some of nan unit gathering me, who are usually based successful nan southbound of England, are beaming. It's awesome to flight nan heat, they say.
And who tin blasted them. Climate alteration is making nan UK hotter. In bid to do thing astir that, decarbonising our power systems – including home heating – is becoming much and much urgent.
Heat pumps tally connected electricity, not lipid aliases gas, and Octopus is manufacturing power pumps of its ain creation correct present successful Northern Ireland.
"It benignant of gets harder arsenic you spell up – it's for illustration levels successful a game," says Patrick Doran, 1 of nan workers here, aft I position nan accumulation line.
He's referring to how, successful conscionable nether a year, he's completed training successful each shape of nan manufacturing process.
From fitting pipework to attaching bundles of cables, which link up nan power pump's soul electronics. "I get to do thing different each day," enthuses Doran.
The authorities wants to spot 600,000 power pumps going successful to UK homes annually by 2028, conscionable 3 years away.
While installations have quickened recently, nan state remains acold down that target. Total UK power pump income were somewhat beneath 100,000 successful 2024.
Demand for power pumps boomed successful Europe erstwhile state prices spiralled pursuing Russia's penetration of Ukraine successful 2022 – but that enthusiasm has since cooled.
Gas has go somewhat cheaper again meaning that power pumps are finding it harder to compete against state boilers successful position of moving costs.
This factory, successful a medium-sized warehouse, tin churn retired 600 power pumps per month, I'm told – and this will soon double erstwhile a 2nd accumulation statement becomes active.
And successful principle, Octopus could present further shifts present and make galore times that number of units. If higher request materialises.
"We tin person a plug-and-play solution that useful successful nan mostly of homes successful nan UK," says Aimee Clark, caput of commercial, arsenic she explains why Octopus wanted to manufacture its ain power pump – which is different among energy providers, to opportunity nan least.
Chris Baraniuk
Octopus power pumps person an different design
Other power pump makers, including Vaillant, person UK manufacturing sites. And Copeland, which makes power pumps components, has a mill present successful Northern Ireland. It supplies compressors to Octopus.
Heat pumps activity by absorbing power from nan environment, usually nan air. It's a measurement of harvesting free heat, if you like.
Ambient power causes a refrigerant wrong nan power pump to lukewarm up and expand. A compressor squeezes that refrigerant, raising its somesthesia yet further.
Finally, a power exchanger transfers this power to h2o that gets pumped astir your radiators, for instance.
The Octopus power pumps athletics an different design. They travel successful a acheronian grey integrative casing. I person to admit, to me, it looks a small spot dour – but it packs immoderate original tech.
Mateusz Dewhurst, head of manufacturing, points retired an soul metallic sheet nan institution has patented – refrigerant flows done this plate, absorbing power from nan machine's electronics and cooling them down. "That's a capacity gain," says Mr Dewhurst.
He besides says nan power pump's casing contains mini grey insulation beads to trim power nonaccomplishment from nan system. Exactly nan aforesaid benignant of beads that are sometimes utilized to insulate cavity walls successful buildings, he explains.
Chris Baraniuk
Octopus tin way nan capacity of a power pump pinch soul sensors
Heat pump exertion has been astir since nan 1800s.
Zhiwei Ma astatine Durham University says manufacturing these devices is comparatively straightforward – he made 1 himself erstwhile he was a PhD student.
"It worked fine," he recalls. Companies specified arsenic Octopus are capable to bargain successful nan main components and combine a vanished product. "There's very small room to amended anything," argues Dr Ma.
Octopus would possibly disagree. They opportunity their creation choices make a quality to wide performance, which nan patient tin way acknowledgment to nan galore power and unit sensors it secretes wrong nan device.
Heat pumps tin nutrient aggregate kilowatts of power for each kilowatt of energy they consume, a ratio known arsenic their co-efficient of capacity (Cop). Ensuring nan Cop is arsenic precocious arsenic imaginable really matters successful position of keeping moving costs low.
Octopus technicians tin intervene should information from a power pump's sensors bespeak a terrible dip successful performance. And customers besides get an overview of their power pump's ratio via a smartphone app.
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Getting a power pump installed correctly is key
Ensuring that power pumps are installed competently is paramount, says Steven Metcalf astatine nan University of Warwick. He and colleagues occasionally activity pinch Mitsubishi, which has a power pump mill successful Scotland.
"It could beryllium nan quality of a Cop of 2.5 versus 4 – your bills will standard pinch that," he explains. "It tin beryllium a immense punishment for getting a bad install."
Public acceptance of power pumps rests connected group having assurance that switching to specified a strategy won't move retired to beryllium a monolithic headache – though it's worthy saying that, successful different countries specified arsenic colder Norway, power pumps have agelong been embraced by locals.
Octopus says surveys of its customers propose a mostly find their power pump costs nan aforesaid aliases little than their aged state boiler, and provides power that is conscionable arsenic comfortable if not much so.
Taxing fossil fuels harder is 1 measurement to spur request for home appliances that usage energy arsenic an alternative, says Paul Kenny, head wide of nan European Heat Pump Association, an manufacture body.
"Right now what we person is factories that are astatine debased capacity factors, they're idle aliases moving good beneath what they could beryllium running," he says, referring to nan slackening request for power pumps successful Europe astatine present.
There could besides beryllium greater consistency regarding subsidies.
Despite having the highest proportion of especially-polluting lipid heating systems of immoderate UK nation, Northern Ireland is nan only region wrong nan UK aliases Ireland that doesn't person a wide available assistance to trim nan costs of a power pump installation.
I constituent retired nan irony, therefore, of making power pumps present to TJ Root, Octopus's Cosy programme director, aft my mill tour. "It's incredibly ironic," he agrees.
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